Government Contract PCB Services | End-to-End Solutions

Government Contract PCB Services

Because government organizations must comply with high standards, choosing a PCB company with the experience, capability and certifications to execute the project as expected is essential. Electronic Manufacturing Services Group, Inc. is an industry leader in providing practical PCB assembly solutions for various applications, including government contracts. Learn more about our capabilities below.

The Role of PCBs in Government and Defense Technology

PCBs are used in various military applications, such as firearms, vehicles, communication equipment and computers. Considering these devices may be subjected to extreme conditions, ensuring the PCBs used are durable and reliable is crucial. Regardless of the high temperature or oxidation levels, the devices must function. As such, it’s best to use materials such as aluminum, copper and laminates where necessary.

PCBs have wide military applications, such as:

Instrumentation: PCBs are vital in most indicators used to monitor threats, operate equipment and conduct military operations.
Control systems: PCBs are integral in control systems found in many equipment, such as missile detection and jamming systems.
Communication equipment: Radios have been pivotal in national security for decades. Most of the equipment used in radio communications needs PCBs to function.

Additional PCB Applications in Government Agencies

Besides defense, PCBs have vital applications in other government projects, including the following:

Medical: The government supports projects related to medical and health care advancement, many of which utilize PCBs, including medical imaging systems, diagnostic equipment and surgical equipment.
Maritime: PCBs are used in maritime systems such as navigational aids and radio and satellite communication systems. These systems facilitate reliable and efficient communication between coastal stations, vessels and offshore platforms. Equipment used for underwater exploration and research, like autonomous underwater vehicles (AUVs), remotely operated vehicles (ROVs) and underwater sensors, rely on PCBs.
Aerospace: PCBs have broad aerospace and avionics applications, ranging from spacecraft and satellites to military and commercial aircraft. Examples include flight control systems, navigation systems, data recorders and communication equipment.
Environmental monitoring and safety systems: PCBs are helpful in environmental monitoring and safety projects. These include systems for monitoring water quality, oil spills and weather conditions. Communication modules, data acquisition systems and alarm systems facilitate effective responses.

Choosing a PCB Assembly Company for Government Contracts

Below are the essential considerations when choosing a PCB assembly company for government projects:

Experience: The ideal company for government projects is one with experience that matches the project. For starters, check the industries they serve, their professional qualifications and the years the company has been operating.
Capability: The company must have the resources to execute, considering quality and delivery times. They must possess the right facilities to perform optimally.
Certification: Working with companies with the requisite certification provides some assurance of getting high-end products. It’s also crucial for compliance purposes.

Requirements for Military-Grade PCB Manufacturing

The application of PCBs in military and defense is regulated by stringent standards, which often include:

ITAR: The Internal Traffic in Arms Regulation (ITAR) regulates the import and export of defense-related products in the United States. The standards focus on military devices and sensitive information involving military equipment. PCBs fall under Category II of the United States Munitions List.
IPC 6012 Class 3A: The Institute for Printed Circuits (IPC) sets the standards for producing PCBs for mission-critical applications, including military and defense. PCB production is categorized into Classes 1, 2 and 3. Class 3 and 3A productions require higher tolerances and are preferred for military applications.
MIL-PRF-31032: This is a military-specific standard regulated by the Department of Defense (DoD). It provides detailed specifications for military PCB applications, including the performance and confirmation requirements.
MIL-PRF-55110: This is another military-specific standard regulated by the DoD, defining the qualification and performance requirements for single-sided, double-sided and multilayer PCBs with or without plated through holes.

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What We Do

EMSG specializes in volume manufacturing, including prototyping for clients in a range of industries. We can provide the following industrial PCB assembly services:

SMT is the technology of choice for many industrial and commercial applications. EMSG assembles SMT printed circuit boards to the IPC-A-610 standard in both leaded and ROHS technologies. We have equipped our facility with a variety of screen printing and component placement machines as well as x-ray testing and other devices to ensure an exceptionally high standard of quality control.

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Thru-hole mounting is an older form of industrial PCB assembly that many demanding commercial applications still use today. It is more time-consuming than SMT assembly but produces circuit boards that are more durable and better-equipped to withstand shock and vibrations. Thru-hole circuit boards are frequently used in military and aerospace devices as well as industrial equipment. EMSG provides both fully and semi-automated thru-hole assembly services for mid to high volume runs.

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EMSG can also provide box build assembly and other mechanical systems integration services necessary to bring your product to market. We can source enclosures and wiring harnesses or manufacture a custom product to your specifications. We can also provide burn-in and testing services as necessary as well as drop shipping to your end customer. Working with us, you’ll enjoy lower overhead costs, faster turnaround times and less hassle overall while maintaining product quality and consistency.

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We visually inspect all PCBs under magnification for surface-level defects and other concerns. Depending on your requirements, we can also use automated optical inspection technology to identify lead- and component-level errors such as missing or incorrect devices, polarity reversals or insufficient soldering. We can also provide in-circuit and functional testing if requested. Our engineers can develop a customized quality control routine for your product.

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Consider outsourcing your manufacturing to EMSG. We have worked with a range of industrial and commercial clients in the past. We have the flexibility to alter our services to meet your business and technical requirements. With our expertise in industrial PCB assembly and our internal box build and testing capabilities, we can perform all work in-house and oversee each stage of the process for greater transparency and accountability.

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Connect With EMSG for Your PCB Service Needs

Are you seeking PCB assembly for government contracting applications? EMSG is the right partner for you. Our state-of-the-art, 20,000-square-foot facility with 4,000 square feet of engineering and office spaces allows us to exceed capacity requirements, considering the high industry standards.

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We Want to Work with you!

EMSG is trusted and renowned among high-performing sectors with almost three decades of experience. Our professionals are ready to meet your unique requirements and help you maintain compliance. Do you want to learn more about our products and services? Contact us today!